Suqian Metallurgy Disc Forging Case, Jiangsu

In the competitive landscape of metallurgy forging, precision and reliability are critical. Jianing Forging recently completed a demanding disc forging project for a client in Suqian, Jiangsu Province. This case study highlights how our tailored solutions addressed the client's specific challenges and delivered measurable results.

Case Overview

A well-established metallurgy company in Suqian required large-scale disc forgings for industrial machinery. The client needed components with strict dimensional tolerances and consistent mechanical properties to meet their production schedule.

Client Challenges

The client faced several pain points: high rejection rates due to uneven grain structure in standard forgings, frequent delivery delays from previous suppliers, and difficulty maintaining material hardness uniformity across thick sections. These issues led to increased scrap costs and production downtime.

Our Solution & Product Advantages

Jianing Forging developed a customized forging process combining temperature-controlled heating with multi-stage hammering. By optimizing the forging ratio and cooling rate, we achieved consistent grain refinement and uniform hardness. Our advanced inspection protocols ensured every disc met the required tolerances. The solution reduced rejection rates by over 40% and shortened delivery lead times by 25%, providing the client with reliable, high-quality components for their machinery.